HIGH PERFORMANCE PACKING

Pioneer company of high-performance packing

Pioneer company has many installed results
as the high-performance filling for needs of the customer.

Irregular filling

Internals design by CAD

Drafting

CADSUPER FX for Windows Ver.7.0

3D

Solid Builder Ver.2.0

Decentralized test of distributer

Feed pipe & Tarff

Distributer

Packing support

Hold down plate

SANREI MINI RING【MR】

Metal ring

Size	Measurement （mm）	Gravity of fillings （kg/㎥）	Free volume （%）	Packing factor F（1/ft）
No.0	17φ × 6H	320	96	55
No.1	25φ × 8H	290	96.5	40
No.1.5	34φ × 11H	230	97.2	29
No.2	43φ × 14H	180	97	22
No.2.5	51φ × 17H	158	97.3	18
No.3	66φ × 21H	165	97.6	14
No.4	86φ × 28H	120	98.3	10
No.5	131φ × 41H	110	98.6	8

Materials: SUS 304,316, titanium, Hastelloy, Aluminum etc.

PLASTIC SANREI MINI RING【MR】

Plastic mini ring

Size	Measurement （mm）	Gravity of fillings （kg/㎥）	Free volume （%）	Packing factor F（1/ft）
No.1A	50φ × 39φ × 17H	92	92	30
No.2	75φ × 61φ × 22H	55	94	15
No.3A	104φ × 84φ × 32H	41	95	12

Materials: PR, PVC, PE, PFA, PVDF etc.
※gravity of PP made ring

Strong point of the mini ring

The Hight oppose the filling diameter is 1/3.
Irregular fillings makes more close to regularly fillings (Better reproducibility).
It is a little density against other general-fillings (Paul ring etc.).
Gas and liquid channeling is small (Channeling is little).
The number of fillings per unit cross-section area is large and vapor-liquid contact is not only surface area but also droplet detachment surface renewal more contact efficiency (Heat, mass transfer).
Ration of general-ring, △P is small and difficult to foam, and the lot is little accumulated and easily.

△P is small – the amount of steam is decreasing and able to reduce
- Blower power is lower
- Through put is increase
- Tower diameter can be small
- Mist entrainment (entrainment) is decrease
Hard to foam
Dirt line – acetic acid plant, ammonium plant etc.
Polymerization line – acrylonitrile, MMA, acrylic acid etc.

Decentralization flow down, filling is a little diffusion, so it is needed to attention to distributing sheet. Even more, filling by a layer is high against general-filling (Maximum Hight of filling is 7 times of tower diameter or absolute Hight is 10m).
Flow rate range (max 800㎥/㎡ HR), and operation range is large.
Scaling up is easy
Liquid of large surface tension is operation also small efficiency of deterioration.
Low price of filling and filling operation control is little and cost is cheap.
Tower diameter (D) and general filling (d), D/d is over MIN.6, standard value is over 8.
Sanrei’s mini ring’s slip part of hook is hard to snaggle between fillings, and hard to happen nesting.
Changing tray or general fillings etc. of the already-existing tower, it is complete improving tower (separation, absorption) decreasing liquid volume (reflux, absorbing liquid etc).
Metal minoring can make all kinds of metals. Iron (carbon steel) stainless steel (3044, 316etc.), aluminum, titan, Hastelloy etc.
Result of using is plentiful.

METAL RASCHIG RING【MR】

Metal ring

Size （inch）	Thickness （mm）	Gravity of fillings （kg/㎥）	Free volume （%）
	0.4	638	92
	0.5	705	91
1″	0.6	480	94
	0.8	423	95
2″	0.8	329	96
3″	1.0	286	96

Attention: Weight, for example SUS 304 (specific weight 7.93), Note. Weight. AT. S.G. 7.93. OF St. St. 304.

METAL PALL-TYPE RING

Metal ring

Size （inch）（mm）	Thickness （mm）	Gravity of fillings （kg/㎥）	Free volume （%）
(12.7)	0.4	638	92
(15.8)	0.5	705	91
(20.0)	0.5	515	94
1″ (25.4)	0.6	480	94
(38.0)	0.8	423	95
2″ (50.8)	0.8	329	96
3″ (76.2)	1.0	286	96

Attention: Weight, for example SUS 304 (specific weight 7.93), Note. Weight. AT. S.G. 7.93. OF St. St. 304.

CERMIC RASCHIG RING

Porcelain rushing ring

Size （inch）（mm）	Gravity of fillings （kg/㎥）	Free volume （%）
(6)	1,250	45
−− (10)	840	63
(12)	860	64
(15)	670	71
(20)	580	75
1″ (25)	610	73
−− (35)	720	69
2″ (50)	620	73
3″ (75)	700	73

※Specific gravity : 2.29 for ceramic material（ratio 2.29）

CERAMIC SADDLE

Ceramic material ring

Size （inch）（mm）	Gravity of fillings （kg/㎥）	Free volume （%）
	721	78
1″	705	77
	673	80
2″	673	79
3″	593	80

※Specific gravity : 2.29 for ceramic material（ratio 2.29）

Techno pack’s internal structure of the filling tower

Regularly fillings

TECHNO PACK CERAMIC SADDLE

Metal

Sell, technological development, design and making exploitational by Mitsui & Co., Ltd.

Charater of techno pack

Small HETP
Pressure loss is a little
Easy to scale up
Large amount of through put
Having large amount of F factor
Holding up is a little

Kinds of techno pack and physical characteristic

type		specific surface area （㎡/㎥）	void （%）	gravity （kg/㎥）	Hight per element（mm）	usage	Tower diameter （mm）
G500B	Mesh type	500	97.0	about 185	about 190	Cost	100 above
G750A	Mesh type	750	96.5	about 277	about 180
S250A	Sheet type	250	98.5	about 88	about 180
S350A		350	98.0	about 123	about 180
S500A		500	97.5	about 176	about 180
L900B	Mesh type	900	95.0	about 378	about 55	For examination	20〜80

Techno pack material

１.Stainless (standard type)	・SUS304 ・SUS316L
２.Special metal (custom made)	・titanium ・Hastelloy ・aluminum ・metal ・zirconium ・niccle ・Others

Chemical engineering calculationPROCESS DESIGN

We provide indubitable techniques and products with performance, experience and saving know-how.

Chemical engineering calculation

Simulation: technical investigation by using PRO/II.
Regular fillings (techno pack) and irregular fillings (mini ring and original ring) calculation (Program manufactured by ourself).

◎Drawing new tower

◎Remodeling already settled tower

・filling towered tray
・changing filling tower
・increasing amount of processing
・countermeasure energy conservation
・decreasing pressure lost △P
・capability increase
etc

★Distillation (continuous, batch)
★absorption, renewal
★extract liquid
★stripping
★scrubbing, deodorization
★rinsing, cooling, drying

PRO/II is product made from Invensys system Co., Ltd

Data of process simulation

Requesting Process simulation of a necessity of theoretical plate number and inside tower load from our company, please refer date below.

Material Balance around the tower (folinate volume, composition, temperature, pressure each stream in (out) of the tower.)
Operation pressure, temperature
Demand (or aim) segregation term (example) distilling liquid density under △△％ density under　△△ppm etc.
Other estimation or restriction … in case of the fillings, formation of Internals.

Remodeling already-settled tower

Present kind of filling, size, Hight of filling and type of Internals
Position relation above
Remodeling tray tower, position of tray support

Other

Incase of conversion of already settled tower or the addition, and the objectives.
(example) increasing disposal capacity, increasing segregation etc.
If you have same kind of already settled tower, if you don’t mind. Its operation datum and problems……Especially we do Process Simulation, we use it for data for checking.

Engineering design data sheet of filling

Design of hardware

◆All sort of amount volume drawing

1.Specific high-pressure gas equipment
2.First pressure vessel
3.Second pressure vessel
4.Small pressure vessel
5.Fire protection law　etc.

◆design of inner tower

Distributer
Hold down plate
Packing support
Field & reflux pipe
Collector tray

◆Self-made program

Construction code for pressure vessels(corporation of Japan Boiler Association)
JIS B 8270 pressure vessels
JPI-7R-35-96 calucuration of the tower buss which having skirt
JPI-7R-52-96 strength calculation of lay down vessels saddle
JPI-7R-35-96 lay down vessels saddle
JPI-7R-71-96 vertical vessel leg

◆Design of parts in the tower

Distributor
Hold down plate
Packing support
Field＆Reflux pipe
Collector tray

◆Drawing(CAD)

CADSUPER FX for windows Ver7.0

◆3D

Solid Builder Ver2.0

CADSUPER FX & Solid Builder is name of goods made from Andor Co., Ltd.